Saturday, November 25, 2023
HomeRoboticsWhich to Automate and Which to Keep away from

Which to Automate and Which to Keep away from

What number of various kinds of meeting duties are there? And which must you automate?

Meeting is one of the crucial frequent classes of duties that producers select to automate with robots.

Should you’re trying to automate an meeting activity in your manufacturing line, there are loads of choices you might select from.

A few of these duties are simple to automate with a robotic. They’ll give fast returns and could have a excessive impression in your manufacturing. Different meeting duties are extra complicated and could have a much less clear impression in your manufacturing.

Let us take a look at 15 frequent meeting duties. We’ll study that are simple to automate with a robotic and which might be trickier.

Worker performing an assembly task with a cobot in a manufacture

What are the broad sorts of manufacturing duties?

There are dozens of various meeting processes in manufacturing. Many of those processes are doable to automate with a robotic.

You may consider there being 2 broad sorts of duties in manufacturing:

  1. Course of duties — These contain taking a workpiece and mechanically altering it so as to add worth to it. Examples of course of duties you’ll be able to automate are machining, 3D printing, and floor ending.
  2. Meeting duties These contain taking already-processed elements and fixing them collectively.

On this article, we’re specializing in the second of those.

The two sorts of meeting activity

You may as well consider there as being 2 classes of meeting duties:

  1. Everlasting becoming a member of strategies — That is the place the meeting operation is, roughly, non-reversible. Examples embrace welding, brazing, and adhesive bonding.
  2. Mechanical becoming a member of strategies — That is the place the operation is, roughly, reversible. Examples embrace screwdriving, inserting, and knotting.

You may automate each sorts of meeting duties with a robotic.

15 frequent meeting sorts and duties

Listed here are 15 frequent meeting duties which may wish to automate. Some are simple to automate with a robotic whereas others are barely tougher.

1. Adhesive bonding

Adhesive bonding includes becoming a member of two surfaces along with a chemical agent to create a powerful bond. The commonest instance of that is gluing.

As a easy meting out activity, it is fairly simple to automate adhesive bonding with a robotic.

2. Bolting

Bolting is likely one of the commonest becoming a member of strategies in manufacturing. It includes screwing a nut and bolt collectively. The 2 most important sorts of bolted joints are pressure joints and shear joints.

Robotic bolting might be easy (so simple as screwdriving) or extra complicated if the nut is unfixed.

3. Brazing

Brazing is a course of for completely becoming a member of two items of steel collectively. Utilizing a high-temperature flame, you soften a filler steel to fill the be part of between the 2 items.

Robotic brazing is definitely doable. Like welding, it requires a specialist setup.

4. Cable tying

Cable ties are a fast and easily-reversible methodology for becoming a member of two objects collectively. They’re generally used to affix cables and tubes.

The trickiest a part of cable tying with a robotic is inserting the top initially. One answer could possibly be to make use of an automated cable tie gun as an finish effector.

5. Clinching

Clinching is a technique for becoming a member of sheet steel with out welding or fasteners. It includes mechanically deforming the steel collectively to type a powerful joint.

Robotic clinching is definitely doable. Nevertheless, it tends to require massive industrial robots and customized tooling.

6. Crimping

Crimping, like clinching, includes becoming a member of two or extra supplies by deforming them. A typical instance is wire crimping to affix a wire to a connector.

Crimping finish effectors for robots aren’t but widespread, however there are lots of automated crimping instruments that you might combine with a robotic.

7. Inserting

Inserting is maybe the primary operation you consider when you consider “meeting.” It merely includes pushing one half into one other to create a mechanical match.

It’s extremely simple to automate insertion duties with robots, particularly in case you use programming options like Spiral Search.

Robotiq Force Copilot insertion node on a Universal Robot teach pendant

8. Knotting

Knots are a technique to be part of rope and different cords collectively. It is likely one of the best becoming a member of strategies for us people to carry out.

Tying knots with robots is a really complicated activity and is the subject of a lot ongoing analysis.

9. Magnet fastening

Typically, we wish to create an meeting be part of that’s simple to reverse and reattach many occasions. For this, magnet fastening is likely one of the commonest becoming a member of strategies.

How simple it’s to automate your specific magnet fastening activity with a robotic will depend on the precise activity.

10. Nailing or stapling

Nailing and stapling meeting duties each contain driving stable steel, pin-shaped fasteners into two items of fabric.

Robotic nailing is sort of frequent. The duty requires a particular automated stapling finish effector.

11. Riveting

What’s essentially the most fascinating meeting activity? It is riveting.

Jokes apart, riveting is a standard and highly-effective mechanical becoming a member of methodology. It includes driving a steel rivet into two items of fabric and deforming the rivet to create a powerful connection.

Robotic riveting is feasible with a particular riveting finish effector.

12. Screwdriving

Screwdriving is likely one of the mostly automated meeting duties.

The robotic picks up a screw from an automatic screw feeder. It then drives the screw into the workpiece utilizing a screwdriving finish effector.

With an off-the-shelf Robotic Screwdriving Resolution, you’ll be able to shortly and simply deploy your personal screwdriving robotic.

Robotic screw driver and screw feeder from Robotiq mounted on a robot from Universal Robot

13. Soldering

Soldering is utilized in electronics manufacturing to repair parts to circuit boards. A sizzling soldering iron is held to the steel contacts and solder is melted onto them.

Robotic soldering is an more and more frequent type of meeting automation, utilizing a particular soldering instrument.

14. Staking

Staking includes connecting two parts with an interference match. A steel or plastic “boss” is inserted right into a gap. Then, a excessive drive or ultrasound is utilized to deform the boss, fixing it firmly into the outlet.

There are a couple of robotic staking options, together with these utilizing ultrasonic staking.

15. Welding

Welding includes making use of warmth, stress, or each, to 2 steel elements. Solder is then utilized to fuse the 2 metals. It differs from brazing in that the warmth is far larger.

Robotic welding is a extremely efficient utility for producers. It presents varied compelling advantages over handbook welding, together with higher consistency, much less post-weld clean-up, and extra environment friendly use of supplies.

Designing for meeting automation: Which to automate

Of all these 15 meeting operations (and any extra you would possibly consider)… which must you automate with a robotic in your facility?

The essential rule is to select a activity that’s:

  • Easy to automate.
  • Excessive impression for what you are promoting.

Say that you just select robotic screwdriving— a quite common activity to automate. You may then search for examples of different producers who’ve additionally automated this activity with a robotic to learn the way they did it.

Meet the Screwdriving Solution

Which meeting activity will you automate first? Inform us within the feedback beneath or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



Please enter your comment!
Please enter your name here

Most Popular

Recent Comments