Are you eager to get began along with your first screwdriving robotic? The large query in your thoughts might be… how do I set the robotic up?
Will you have got sufficient experience or expertise to put in your individual screwdriving robotic?
What do it’s worthwhile to know to make sure the robotic deployment is a hit?
Fortunately, the method for deploying a screwdriving robotic is very simple. In simply a few hours (or faster in the event you’re super-efficient) you may have a working robotic that performs a screwdriving process fully autonomously.
Establishing the robotic can also be very straightforward. However it’s worthwhile to know what you are doing.
Right here is all the things it’s worthwhile to know to arrange your first robotic screwdriver.
What it’s worthwhile to know to make use of a robotic screwdriver
If in case you have by no means used a collaborative robotic earlier than, you may think that the robotic deployment can be a posh, time-consuming job. That is an comprehensible notion of robotics — typical robotic deployments took weeks or months to setup.
Cobots are very simple to arrange. But it surely’s true that some duties are simpler than others to deploy.
One in all our hottest first tasks for cobot automation proper now’s palletizing. This seems like a easy process (and it’s) so folks can simply think about what it is perhaps prefer to program the robotic — the robotic simply picks up the field, then places it down on the pallet.
Against this, screwdriving seems like it could be a difficult process to automate. It appears fiddly, prefer it is perhaps liable to errors.
Technical customers with extra robotics expertise are joyful to get caught in with programming their screwdriving robotic.
However screwdriving will be simply as straightforward to deploy as another cobot software… so long as you have got the proper screwdriving answer.
Are you prepared for robotic screwdriving? 5 key inquiries to ask
Earlier than you can begin establishing your screwdriving robotic, it’s worthwhile to decide in the event you’re prepared for automated screwdriving.
By clarifying your targets upfront, you may guarantee that you’re making use of the robotic to the proper screwdriving process.
Listed here are 5 inquiries to get you desirous about robotic screwdriving in the proper manner. You may also obtain a duplicate of those as a part of our useful screwdriving guidelines.
1. What are your present key challenges along with your screwdriving operations?
First, determine what challenges you have got been experiencing currently along with your guide screwdriving that you just suppose a robotic might provide help to resolve.
For instance, are you having difficulties discovering staff for the job?
Are there frequent employee accidents or aggressive lead instances it’s worthwhile to sustain with?
Readability in your challenges lets you obtain readability along with your answer.
2. What are your screwdriving wants?
Then, have a look at the technical specifics of your process.
What sorts of screws will you employ? Are they ferromagnetic or not?
What efficiency necessities do you have got? This may embrace necessities like cycle time, batch dimension, and each day manufacturing hours.
3. Who can be in command of the automation venture?
One key issue for all probably the most profitable automation tasks we have seen is that they’ve a single particular person managing the venture. This particular person would not have to do all the things alone, however they may hold the venture shifting.
Does this particular person have sufficient time to place into the automation venture?
Have they got robotics experience? They needn’t have any earlier expertise, however a little bit of technical know-how can go a great distance.
4. How will the venture be helpful for your corporation?
It is best to now have a look at your numbers. You need to make sure that your screwdriving robotic can convey you a return on funding in an inexpensive time-frame.
Calculate the yearly value of your current guide robotic screwdriving and evaluate this to the prices of the robotic screwdriving. You should utilize our free ROI calculator that will help you with this calculation.
5. Does your software cross “the take a look at?”
Lastly, is your screwdriving software appropriate for robotic automation?
Yow will discover this out by getting into particulars of your process in our Screwdriving Match Instrument. This questionnaire will have a look at the specifics of your process and assess its suitability for cobot automation.
10 easy steps to put in your first screwdriving robotic
Now it is time to set up and arrange your first screwdriving robotic.
With the Robotiq Screwdriving Resolution, you may full the set up in simply 10 straightforward steps. These contain putting in the robotic itself, with the screwdriving software, after which the automated Screw Feeder.
5 steps to put in the robotic screwdriver
First, set up the screwdriving robotic.
This entails the next 5 steps:
- Mount the coupling for the screwdriving software onto the robotic arm.
- Mount the screwdriving software onto the coupling.
- Wire the pneumatics. That is used to choose up the screws if the screw is non-ferromagnetic.
- Choose the screwdriving bit that corresponds to your software.
- Connect the vacuum sleeve to the coupler.
That is it! The robotic is now prepared for programming.
5 additional steps to put in the automated screw feeder
Earlier than you may run your screwdriving process fully routinely, you additionally want to put in the Screw Feeder. It will provide screws to the robotic throughout the operation.
These are the 5 steps for establishing the Screw Feeder:
- Place the Screw Feeder on a flat work floor.
- Safe its place with the mounting brackets.
- Align the Screw Feeder on its footwear.
- Make sure the system is degree.
- Regulate the next 4 parts: screw singulator, rail, brush, and screw head clearance.
Now the Screw Feeder can also be prepared!
The straightforward solution to study to program your robotic screwdriver
Your robotic screwdriver is now arrange. However how do you program it to carry out your screwdriving process?
The best solution to find out about that is in our free eLearning course.
Within the course, purposes knowledgeable Mathieu Bélanger-Barrette takes you thru the complete technique of establishing and programming the Robotiq Screwdriving Resolution. He additionally reveals the best way to program the robotic in simply 8 minutes!